Step 10 for Compressed Air Analysis : Chart recorders for intelligent monitoring

Step 10 for Compressed Air Analysis : Chart recorders for intelligent monitoring


A complete set of Compressed Air system monitoring for components such as compressors, dryers, storage tanks, piping would include:

  1. Flow
  2. Pressure
  3. Dew Point
  4. Temperature
  5. Humidity
  6. Particle count
  7.  Electrical power.

Besides that, there will be external 3rd party sensors with analog and digital signals: Pt100, Pt1000, 0/4...20mA, 0-1/10V, pulse, RS485. To overview all of these parameters, a central monitoring system which incorporates PLCs and SCADA is needed, so that the control system can function appropriately (activating relays, alarms, valves etc.).

A chart recorder is able to combine all these sensor readings and integrate them into a seamless, easy to read interface. They are able to support up to 12 analogue and 40 digital inputs, while providing power supply for them, and are World Wide Web (Wi-Fi) capable. Armed with mathematical and totalizer functions, the chart recorder is able to provide analysis with detailed graphic evaluation:

  1. Electricity costs
  2. Compressed air costs
  3. Leakage costs
  4. Compressor data with load/idle schedule
  5. Specific output kWh/m³

A easy to read, detailed overview of all sensor readings in the compressed air system 

Calculation functions and mathematical analysis for consumption peak monitoring

Up to 4 programmable relays for alarms and control systems response

CS Instruments offers a variety of chart recorders, for stationary, mobile and even handheld options. Additionally the chart recorders can be connected to free PC Software such as CS Basic, CS Network, CS Leak reporter for statistic analysis, table view, graphic evaluation and reports.

CS Instrument Chart Recorder Solutions

DS 500

Chart recorder for data logging up to 4/8/12 sensors

DS 500 mobile

Chart recorder for data logging up to 4/8/12 sensors

DS 500 PM mobile

For efficiency measurement of compressors

DS 400

Chart recorder for data logging up to 2/4 sensors.

DS 400 mobile

Chart recorder for data logging up to 2/4 sensors.

PI 500

Portable handheld device


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